Maximize die life, reduce scrap, and improve part quality with the Powered Roller Cart™. This mobile system makes it easy to lubricate stock across multiple press lines. A single operator can apply a consistent layer to both sides, with sensors ensuring fluid is only applied when blanks are detected. With a SmartFlow fluid controller, powered roller lubricator, and fluid supply tank, it’s built for efficiency and flexibility.
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Powered Roller Cart™ Benefits
Reduce fluid usage 50-90%
As little as 1 year ROI
Eliminate manual lubrication
Increase die life up to 30%
Eliminate wet, slippery floors
Reduce slug pulling and scrap waste
OEM Realizes 60% Reduction in Stamping-Lube Use
Learn how Armstrong International reduced fluid consumption by 60%, improved tool life by 30% and streamlined post-processing cleanup.
Typical Applications
Features
Mobile configuration
Effortlessly maneuver between press lines, and switch fluid settings on the go
Touch Screen Interface
Easily access jobs, settings, maintenance reminders, and more. The intuitive menu allows for easy transition from box to production line
Easily Create Jobs
The job setup wizard guides users through creating a job. Once created, simply increase or decrease the amount of lubricant desired for quick fine tuning of lubricant coatings.
Process Monitoring
The SmartFlow® controller can monitor pressure, flow, valve performance and line status to ensure lubrication is delivered as required
Fluid Tracking
Directly measure how much fluid your process is consuming with advanced fluid tracking. Work smarter and know your exact lubricant cost per part
Internally-fed
Ensures even and consistent coating on one or both sides of stock
Quick change rollers
Roller cover replacements take minutes to swap in
Photo eye sensor
Photo sensors detects blanks for fluid actuation
Power feed
DC gear motor for powered blank feed
Rugged aluminum and steel construction
Designed to withstand the harshest industrial conditions
Options
Roller covers
Choose from polyurethane foam or polyester felt roller covers
Variable speed DC drive
Manual speed control through a potentiometer for speeds up to 145 ft/min [44 m/min]
Dispenser tube
Choose between a low volume or standard dispenser tube
AC variable frequency drive
Automated speed control for speeds up to 150 ft/min [46 m/min]. Not available on single roller units
Fluid supply systems
Stock applicators require a pressurized fluid supply. We offer a range of options for size and configuration.
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Dimensions
Specifications
| Stock type | Blank stock |
| Stock thickness | .005" - .25" (.13mm - 6.35mm) |
| Stock width | Up to 46.5" (1,181mm) |
| Stock length | Up to 54" (1,371mm) |
| Fluid type(s) | For use with a broad range of water soluble and neat lubricants. Viscosity from 30 – 1000 SUS. Thicker lubricants can be tested by Unist for compatibility |
| Fluid supply |
▪ 6 gal(22.7L)
▪ 15 gal(56.8L)
▪ Or integrated into customer’s bulk fluid system
|
| Applicator material | Polyester felt or polyurethane foam |
| Controller | SmartFlow® |
Requirements
| Power | NA (see SmartFlow® for controller power requirements) |
| Air | Clean, dry, compressed air, 80-100 psi (5.5-6.9 bar),10 SCFM (280 SLPM) minimum |
Additional technical questions?
Speak directly with our experts about your specific needs.
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Powered Roller Cart™ in action